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Tips on Plastic PVC Roof Tile
This is a new product in replacement of metal, ceramic and clay roof tile, it is also know as Spanish Artificial Plastic Roof Tile due to its cheap and durable features, which makes the house look nice and give a sense of ancient style, and its raw material PVC resin and filler material calcium carbonate are available almost everywhere around the world, and is also easy to get the rest of the auxiliary material.It's very popular in South America and Asia, and in some part of EU.
In some cold places, in order to make the tile longlasting, we need to add a little more ACR agent before material mixing which will not cause fragile when temperature is lower than freeze point.
According to our oversea experiences, the thickness of plastic tile usually ranges from 1.6mm to 2.5mm in practise although we declare that the normal thickness is 1-3mm, glazed tile is usually thicker than corrugated tile with same no. of layers.
PVC ASA Plastic Roof Tile Extrusion
Our plastic roofing tile production line adopts the most reliable co-extrusion and integrated control technology to produce colorful and long lifespan of plastic roof tile with surface pattern, and the main production procedures will go in 3 steps below:
1,Materials compounding
Completely mix all necessary chemical material such as PVC resin powder, calcium carbonate poweder and other additives before extrusion processing.
2,Co-extrusion
To save cost for production, we use 2 or 3, sometimes even 4 extruders to carry out different roofing layer function through a muti-layer distributor and T-die.
3,Downstream Processing
In this stage we used a series of machines like embossing machine, forming machine, cutting machine, and stackers to get a final roof tile with certain width, length and thickness.
For more details, pls contact PVC Plastic Roof Tile Machine Manufacturer Acemien Machinery China
3 Layer Plastic Roof Tile Detailed Machine List
No | Machine | Technical specifications |
1 | SJZ80/156 conical twin-screw extruder (for middle recycled layer) | Extruder with double screw feed Screw vacuum with double vacuum Five-zone heating Joint venture brand instrumentation Bimetallic treatment screw |
2 | SJZ65/132 conical twin-screw extruder (for bottom layer) | Extruder with double screw feed Screw vacuum with double vacuum Four-zone heating Joint venture brand instrumentation Bimetallic treatment screw |
3 | SJ50/30 single screw co-extruder (for surface layer) | Bimetallic treatment screw |
4 | Extrusion mould | Clothes hanger channel Mirror polishing Cr plating Three dimensional flow simulation software design |
5 | Embossing roller | Hard chromium plating on surface Design of spiral flow passage in roller Motor separately drive to ensure consistent speed |
6 | Forming machine | The module is a one-time die-casting molding Module material LY12 high quality aluminum Advanced machining center,one-time clamping of the module Four cylinder lift more stable |
7 | Cutter | Special positioning device to ensure the cutting accuracy Downside the knife cutting mode running smoothly PLC HMI operation,serve motor |
8 | Oven | Double door double control, upside and downside at the same time operation Flat open the door, the insulation effect is good and to prevent burns Accurate temperature control is in 1 degree |
PVC roof tile advantage
1,Nice appearance with bamboo shape.
2,Surface color last almost fresh by 25 year.
3,Anti-corrusion,will not rust like the iron or metal tile.
4,Heat resistant due to low conductivity of the roof sheet.
5,Used As durable weather sheet, and also for counterpart of wall panel sometimes.
6,Noise proof when it rains and winds.
7,Heavy load bearing even to heavy snow,rain and falling objects, strong enough to hold against Typhoon.
8,NOT leaking.
9,Easy to install and transport.
10,Environment friendly, can be recycled by plastic crusher and miller to be reused to extrude middle layer ,then to reduce manufacturing cost.
11,Anti Ultraviolet.
Plastic roof tile machine advantage from our factory
1,We have economic and special formulation for roof tile production as per you local market situation.
2,We have APP insert for safety and temperature warning and extruder pressure control.
3,Our production line of pvc roof tile is designed for nice appearance and running in steady status,we own several domestic patents.
4,We committed to provide technical support for production line during machine’s all life time.
5,As company best seller machine, we are improving the design and providing better machine for our customers all the time.
6,Our engineer are experienced enough for installation and debugging.
7, 15 Years’ Experience for R&D group.
After sales service and policy
1 Technical documents
All the symbols on the equipments should be in English. Seller is responsible to provide general layout plan, electric plan, installation direction, and manual book in English to Buyer on time.
2. Arrangement for inspection, installation and testing work
a. After all machines are delivered to customer's factory; Buyer is responsible for all preparation work, e.g. electricity supply, water supply, labors and cranes, etc.
b. ACEMIEN will prepare for visa application for their engineers, who are responsible for guide of machine installation and testing at the Buyer's factory.
c. The Buyer will buy the round-trip air ticket for Engineer if visa application is approved. The buyer is also responsible to bear expenses generated, e.g. visa formalities, meals, accommodation and allowance of USD80 per day for each engineer.
d. Engineer will give free training lessons to labors in buyer's factory.
e. If buyer doesn't request installation and commissioning by Seller's engineer in 4 months since date of bill of lading, which to be accounted all the machines has been successfully tested by buyer.
3. Quantity and quality guarantee
a. Quantity/Quality Discrepancy to destination port during transportation:
In case of quality/quantity discrepancy to destination port in transportation, customer should file claim within 30 days after the arrival of the goods at port of destination. Insurance company and shipping company will be responsible for any discrepancy of the goods caused by shipping company and other transportation organization and/or post office.
b. Guarantee period and after-sales services: 12 months since date of bill of lading
During this guarantee period, ACEMIEN will provide spare parts without any charge in case of quality discrepancy caused by us. If the malfunctions are caused by your incorrect operations, ACEMIEN will provide the buyer spare parts at cost price.
c. Long-term service:
ACEMIEN will charge the buyer cost price of spare parts beyond one year and provide long-term technical guide.